Palletising and depalletising systems

The high-performance robot palletizer PRINCIPAL-R, an articulated arm robot palletizing system, is always offered as a customer-specific solution with renowned industrial robot manufacturers and STATEC BINDER know-how. Depending on the required performance, different robot models are used. The gripper is also adapted to the respective application. A special feature of the PRINCIPAL-R is that it has been optimized for sling bags. As standard, jointed-arm robots with 4 axes and a rotation of up to 360° in the R-axis are used. This robot type is particularly suitable for palletizing and depalletizing applications due to its fast and repeatable movement. The operation and selection of the pallet patterns is carried out simply via a touch screen. The set-up variants range from a single to a double to a multiple line arrangement - System : Multi-articulated robot . - Degree of freedom : 4 axes . - Capacity : up to 1400 cycles/hour* . - Payload : up to 140 kg (incl. gripper) . - Gripper : Fork-, clamp- and vacuumgripper or custom made gripper . - Pallet dimension : 1500 x 1200 mm (L x W) . - Pallet height : max. 2300 mm . - Pallet weight : max. 2300 kg (incl. pallet) . - Air pressure : 6 bar, constant, dry and oil free . - Air consumption : ~10 Nm3 /h . - Power supply : 3 x 380 – 480 VAC, 50/60 Hz . - Power consumption : 2,5 – 6,5 kVA .

The PRINCIPAL-P, a high-performance portal palletizer, combines the high speed of the PRINCIPAL-H with a gripper adapted to the respective application, e.g. combined grippers for palletizing bags and boxes. The great advantage of the PRINCIPAL-P is that it does not push bags, but lays them down and can therefore palletize them overlapping. Furthermore, the bags are pressed from all four sides to obtain a well-structured layer pattern. Boxes are also lifted, laid and afterwards the layer is formed. When arranging the bags or boxes, it is ensured that the bags or boxes are brought into the required position, e.g. barcodes can be read from the outside. In addition, a robot can be installed for possible depalletizing work. Further options enable the PRINCIPAL-P to be optimally adapted to customer requirements. - Capacity : up to 1100 units/hour . - Unit weight : 10 - 50 kg . - Unit dimension : max. 1000 x 600 mm (L x W) . - Pallet dimension : 1500 x 1200 mm (L x W) . - Pallet height : max. 2400 mm (incl. pallet) . - Pallet weight : max. 1500 kg (incl. pallet) . - Number of layers : up to 20 layers . - Air pressure : 6 bar, constant, dry and oil free . - Air consumption : ~12 Nm3 . - Power supply : 3 x 380 - 480 VAC, 50/60 Hz, PE . - Power consumption : ~26 kW .

The high-performance high-level palletizer PRINCIPAL-H is capable of palletizing up to 2400 bags or cartons per hour. The fast high-level palletizer is equipped with an empty pallet magazine and an outfeed system. A bag flattener at the beginning ensures that the bags are “in shape” for stacking. Flexible layer patterns are made possible by a servomotor-driven overhead rotating device that rotates the bags to the required position. For example, the bags can be positioned so that the bag seams point inwards or barcodes can be read from the outside. A well-structured layer pattern is guaranteed by the synchronous belt drive of the layer pusher, which enables the exact positioning of the bags or boxes, and the motor-driven front and side shifters, which ensure a stable and right-angled layer. - Capacity : up to 2400 units/hour . - Unit weight : 5 - 80 kg . - Unit dimension : max. 1000 x 600 mm (L x W) . - Pallet dimension : 1500 x 1200 mm (L x W) . - Pallet height : max. 2500 mm (incl. pallet) . - Pallet weight : max. 2100 kg (incl. pallet) . - Number of layers : up to 16 layers . - Turning device : Over head turner . - Air pressure : 6 bar, constant, dry and oil free . - Air consumption : ~25 Nm3 /h . - Power supply : 3 x 380 - 480 VAC, 50/60 Hz, PE . - Power consumption : ~20 kW .